High Intensity Roller Magnetic Separator

High Intensity Roller Magnetic Separator 1
High Intensity Roller Magnetic Separator 2
High Intensity Roller Magnetic Separator 3
High Intensity Roller Magnetic Separator 4
High Intensity Roller Magnetic Separator 5
High Intensity Roller Magnetic Separator 6
High Intensity Roller Magnetic Separator 7
High Intensity Roller Magnetic Separator 8
High Intensity Roller Magnetic Separator 9

High Intensity Roller Magnetic Separator

High Intensity Roller Magnetic Separator utilizes permanent magnetic rollers to generate a magnetic field, enabling dry magnetic separation of dry powdery or small granular materials without the use of liquid media. It typically features a multi-layer magnetic roller structure. Its core value lies in water conservation and energy efficiency, while the enclosed structure effectively controls dust pollution.

Widely used for the pre-concentration or processing of hematite, limonite, and manganese ore, as well as for the removal of weakly magnetic impurities in ceramics, silica sand, glass, refractory materials, and abrasives.

ADVANTAGES

1.Eco-Friendly Design: The equipment can be customized with a fully enclosed structure and equipped with dust extraction ports for centralized dust discharge, ensuring full compliance with environmental protection standards.

2.Self-Cleaning: Features automatic cleaning of weakly magnetic oxides, ensuring long-term, trouble-free operation.

3.Reliable Feeding & Durability: The controllable feeding system ensures uniform material flow through the magnetic field zone. The magnetic roller conveyor belt is made of special wear-resistant materials for extended service life.

4.High-Performance Magnetic System: Utilizes a magnetic gathering composite magnetic system, with a maximum field strength of up to 18,000 Gauss (customizable), providing a higher magnetic gradient.

5.Flexible Configuration: Combine customizable permanent magnetic drums with rollers, or opt for customizable multi-layer permanent magnetic rollers, to deliver superior separation performance.

6.Advanced Control & Efficiency: The magnetic drum system can be designed with a flipping mechanism to significantly improve removal rates. Additionally, the rotation speeds of both the drum and rollers are controlled by a variable frequency drive (VFD), adapting to a wider range of particle sizes and production capacities.

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PRODUCT STRUCTURE

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Dry materials are evenly fed onto the magnetic roller conveyor belt via a controllable feeding system. Dry separation is achieved within the high-gradient magnetic field generated by multi-layer magnetic rollers. Magnetic substances are captured and subsequently stripped off by an automatic cleaning device for recovery, while non-magnetic materials fall off naturally.

If combined with a permanent magnetic drum, the pre-concentration effect is significantly enhanced. The rotation speeds of both the drum and magnetic rollers are adjustable via variable frequency drives (VFD). The entire process operates within an enclosed dust-proof structure, ensuring water conservation, energy efficiency, and centralized dust discharge.

TECHNICAL PARAMETERS

Model

Magnetic Roller Lengt

 (mm)

Magnetic Roller Intensity

(GS)

Magnetic Drum Intensity

(GS)

Belt Thickness

(mm)

Material Particle Size

(μm)

Processing Capacity

(t/h)

Power (kW)
Drum Drive (kW)Magnetic Roller Drive (kW)
GCT/F3-I30015000-200004000-100000.1-283~50000.4~0.60.75x20.55x1
GCT/F3-II0.55x2
GCT/F5-I50015000-200004000-100000.1-283~50000.8~10.75x20.55x1
GCT/F5-II0.55x2
GCT/F8-I80015000-200004000-100000.1-283~50001.2~21.1x20.55x1
GCT/F8-II0.55x2
GCT/F10-I100015000-200004000-100000.1-283~50002~3.51.5x20.55x1
GCT/F10-II0.55x2
GCT/F12-I120015000-200004000-100000.1-283~50004~72.2x20.55x1
GCT/F12-II0.55x2
GCT/F15-I150015000-200004000-100000.1-283~50007~103x20.55x1
GCT/F15-II0.55x2


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