Silica powder production line
[Overview]: Silica powder (quartz powder) production line is a complete set of process equipment that processes quartz raw materials (quartz sand, quartz stone, etc.) into silicon dioxide powder with different particle sizes and purity requirements. Its core goal is to achieve efficient, precise, stable and environmentally friendly production.
[Production line advantages]: This production line is an organic combination of high-purity sand grinder crushing technology, ball mill grinding technology, and airflow classification technology, which can give full play to their respective technical advantages.
Process Description
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01
Sand making and screening
Ore with a particle size of less than 400mm is fed by a loader into a vibrating screen, a feeder, and then into a sand grinder. The material produced by the sand grinder is separated by a separation screen to separate 40-mesh and 120-mesh finished products, and the coarse sand larger than 6-mesh is returned to the sand grinder for re-grinding.
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02
Magnetic separation and grinding
After screening, the 5mm finer material passes through a bucket elevator and a buffer silo, and then enters a magnetic separator to remove magnetic impurities. The impurity-removed material enters a ball mill through a metering belt scale and is ground into fine powder.
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03
Finished product classification
The ground material is classified into coarse and fine particle products by a classification system composed of airflow classifiers, cyclone collectors, pulse bag dust collectors, high-pressure induced draft fans and other equipment. The coarse particle products are returned to the ball mill through a belt conveyor for re-grinding, and the fine particles are collected as finished products.
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04
Dust Removal
The entire system is a closed-loop system operating under negative pressure and equipped with a central dust collector. The gas discharged by the induced draft fan is clean gas that meets environmental protection requirements, and there is no dust spillage during the entire production process.
PROCESSING FLOW
Silicon powder is made of natural quartz (SiO2) or fused quartz (amorphous SiO2 after natural quartz is melted at high temperature and cooled) through multiple processes such as crushing, ball milling, flotation, acid washing and purification, and high-purity water treatment.
Silicon powder is a non-toxic, odorless, and pollution-free inorganic non-metallic material. Because of its excellent properties such as good temperature resistance, acid and alkali corrosion resistance, poor thermal conductivity, high insulation, low expansion, stable chemical properties, and high hardness, it is widely used in chemical, electronics, integrated circuits, electrical appliances, plastics, coatings, advanced paints, rubber, and other fields.
Ore (water washing and impurity removal) → crushing (sand grinder) → screening → magnetic separator (iron removal) → ball mill (grinding) → air flow classifier → finished product
SUCCESSFUL CASE
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