Energy Saving Ball Mill

Wet High Intensity Magnetic Separator

[Overview]:Wet high intensity magnetic separator(WHIMS)is also called high gradient vertical ring magnetic separator ,it is a core equipment for the separation of weak magnetic minerals and the removal of iron from non-metallic ores. Its technical principles and application performance have shown significant advantages in many fields. With its vertical rotating ring anti-blocking design, high gradient magnetic field generation capability and intelligent control, this equipment has become the core equipment for mineral processing.Magnetic separation equipment with the strongest magnetic field.

[Scope of application]Ore dressing of weak magnetic minerals such as hematite, limonite, siderite, ilmenite, manganese ore, wolframite, rare earth ore, tantalum-niobium ore; secondary resource recycling of red mud ore, smelting steel slag, gas ash, fly ash, slag, etc. Purification of non-metallic ores such as feldspar, quartz sand, kaolin, nepheline, fluorite, sillimanite, spodumene, barite, andalusite, talc, zircon, bentonite, and magnesite.

ADVANTAGES

1. High-Efficiency Sorting: Unique magnetic media with a high induction magnetic field. Developed by Guote Mining Equipment, the magnetic media boasts a patented product with an induction magnetic field strength exceeding 2.0T. The high-gradient magnetic field is 10–100 times stronger than conventional equipment, achieving high concentrate recovery and high grade.
2. Cooling System: The oil-water composite cooling system utilizes an oil-water heat exchange principle, using flushing water to quickly remove heat generated by the coils, keeping coil temperature rise below 25°C and maintaining a more stable magnetic field.
3. Anti-clogging and Energy Saving: The vertical swivel recoil design completely eliminates magnetic media clogging, reducing energy consumption by 20%–50% compared to conventional equipment.
4. Intelligent and Stable: Equipped with a fault diagnosis system and remote control system, variable frequency drive to adjust swivel speed and pulsation frequency, and automatic liquid level compensation, the equipment achieves intelligent operation.
5. Highly Adaptable: Compatible with slurries with a particle size of ≤2mm and large concentration fluctuations. The corrosion-resistant coil design is suitable for harsh operating conditions.

6. Pulse Device: Depending on the material’s characteristics, an optional pulse device can be added for enhanced flushing and separation performance, while also conserving water.

(Key Words:Wet high intensity magnetic separator, Vertical pulsating magnetic separator, Vertical ring magnetic separator, High gradient magnetic separator.

 

PRODUCT STRUCTURE

Intorduction:The wet high intensity magnetic separator(WHIMS) with its three key breakthroughs—vertical rotation, anti-clogging, high field strength, and low energy consumption—has become a benchmark for the separation of weakly magnetic minerals and the purification of non-metallic materials. The equipment primarily consists of a rotating ring, excitation coil, iron yoke, high-frequency vibration mechanism, flushing device, and cooling system. My company focused on magnetic separation equipment for more than 10 years,The largest model of our vertical ring magnetic separator boasts a rotating ring diameter of 5 meters, marking Guote Mining Equipment’s global leadership in high-end magnetic and electric mineral separation equipment.

Working principle:The slurry enters the feed hopper through the feed pipe. It flows through the upper magnetic field gap and through the rotating ring. The inductive magnetic medium, composed of high-permeability stainless steel rods within the rotating ring, is magnetized in the background magnetic field, creating a high-gradient magnetic field on the surface of the medium. Magnetic particles in the slurry are attracted to the surface and, as the rotating ring rotates, are carried to the top, where the magnetic field is neutral. Pressurized water flushes the magnetic material into the magnetic hopper, while non-magnetic particles flow through the gap below the magnetic pole into the non-magnetic hopper, achieving separation. The magnetic medium at the bottom of the rotating ring is submerged in the slurry. Simultaneously with slurry injection, the stroke box mounted on one side of the tailings box continuously reciprocates, causing the slurry in the sorting chamber to fluctuate up and down through the tympanic membrane. The pulsating fluid force keeps the ore particles loose during the sorting process, effectively removing impurities from the particle clusters and significantly improving the concentrate grade.

TECHNICAL PARAMETERS

Model GTLH500T GTLH750T GTLH1000T GTLH1250T GTLH1500T GTLH1750T GTLH2000T GTLH2500T GTLH3000T GTLH3500T GTLH4000T GTLH4500T GTLH5000T
Rated background magnetic field (T) 1T/1.4T/(1.8T)
Medium induced magnetic field 1.5T/2.1T/(2.7T) Constant current continuously adjustable
Coil cooling method Oil-water compound cooling
Rated excitation power (kw) 22/35/55 24/38/60 26/40/70 28/42/95 32/45/102 37/55/110 45/65/120 60/76/140 72/106/180 93/130/200 102/140/220 110/145/240 120/155/270
Dry ore treatment capacity (t/h) 0.06~0.5 0.5~1.2 4~7 10~20 20~30 30~50 50~80 80~120 120~180 180~270 300~450 450~600 500~700
Pulp passing capacity (m³/h) 0.25~1.2 1~3 12.5~20 20~50 50~100 75~150 100~200 200~400 350~650 550~1000 750~1400 1100~1700 1400~2000
Exciter current (A) 55/95/137 60/100/150 65/110/160 85/125/170 110/140/180 130/150/190 140/180/260 165/206/280 185/250/350 205/330/400 256/345/450 262/353/480 270/360/540
Concentration of ore feed (%) 10~35%
Feed grain size -1 -1.2
Rotary speed (r/min) 1~4 (variable frequency adjustable)
Outer diameter of swivel (mm) φ500 φ750 φ1000 φ1250 φ1500 φ1750 φ2000 φ2500 φ3000 φ3500 φ4000 φ4500 φ5000
Power of swivel motor (kw) 0.18 0.75 1.1 1.5 3 4 5.5 11 18.5 30 37 45 55
Oil pump power (kw) 4kw 5.5kw
Pulsating motor power (kw) 0.55 1.5 2.2 3 4 4 7.5 11 18.5 30 37 45 55
Pulsation stroke (mm) 0-30 (mechanically adjustable)
Pulsation stroke (times/min) 0-300 (variable frequency adjustable)
Exciter voltage (DCV) 0-512 (varies with current)
Ore unloading water pressure (Mpa) 0.2~0.4
Water consumption for unloading (m³/h) 0.65~1.4 1.4~2.5 8~12 12~20 20~30 30~50 50~100 100~150 150~200 250~350 350~500 500~650 550~800
Larger part weight (t) 2/3.2/4.5 2.5/3.2/4 3/4.2/5 4/6/6.8 6.5/12/15 8.5/15/17 20/24/28 24/26/28 33/36/39 50/52/55 68/75/85 70/78/82 78/80/85
Overall dimension (mm) Long 1650 2000 2650 2880 3430 3320 4200 3660 4410 4900 5470 5980 7000
1800 2600 2850 3420 3600 3980 4350 5100 5030 6490 6200 6160 7500
1950 2900 2520 3580 3750 4120 4650 5400 5590 7000 6930 6270 8000
Wide 1500 2270 2350 2900 3680 3800 4690 4690 5540 5500 6240 6630 8100
1800 2860 3000 3280 3850 4260 4870 5930 5650 7000 7500 7830 8300
2000 3200 3600 3650 4350 4770 4950 5520 5780 8200 8760 7210 8600
High 1250 2100 2450 2860 3410 3800 4150 5290 6450 6950 8400 9200 9400
1320 2400 2630 3000 3650 4130 4300 5450 6500 7400 8600 9480 9650
1550 2600 2490 3300 3800 4300 4510 5760 6550 7950 8900 9600 9800

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